RONCHI – Betel Δ-EVO (Personal care & Cosmetic)
- HIGH PERFORMANCE
Modular machine from 1 to 6 Delta Robots suitable for speeds up to 400 b.p.m. - FLEXIBILITY
Possibility to feed symmetrical or asymmetrical bottles, either in pucks or directly on the line conveyor. - SMART CONNECTION
Simple human interface and historical data collection. - AGILITY
One touch rapid change-over including bottle emptying.
RONCHI – Filling Machine (Personal care & Cosmetic)
EXACTA Fillers: the most innovative and modern features offered to the filling industry for liquid or low and high-viscous products.
• Flexibility • Ease of use • Rapid change-over • Automated cleaning/washing operations
Main features distinguishing our EXACTA Fillers:
- Mechanical structure in 304 stainless steel
- Parts in direct contact with the product fabricated of 316/L stainless steel
- No bulk product tank installed on board the machine: it has been replaced by a simple delivery manifold that equates to a reduced volume of product inside the filler (12 litres on average)
- Possibility of feeding the machine with product coming directly from the storing reservoirs
- Closed circuit product feeding system aimed at eliminating any possibility of contamination of the product due to air or other atmospheric agents
- Machine supplied with software and hardware package for the control of the product feeding pump (P.I.D.)
- Efficient wash (CIP) and sterilization (SIP) achieved rapidly, without the need for spray balls
- Wash-up and sterilizing operations fully automatically processed and programmable from the operator’s panel; the washing solution is recovered on a removable tray or through a closed circuit system
- No product spillage during the filling process
- Bottle format change-over operations extremely simple and fast. No need to use gripping system to hold the bottle
- Control systems ensure the correct filling of every bottle, any out-of-tolerance filled bottle is rejected onto a parallel discharge conveyor
- Flow-meters and, in general, all dosing operations are controlled and managed by a standard PLC installed aboard the machine
- All motors are variable speed, controlled by inverters and are programmable from the operator’s HMI panel
RONCHI – Capping Systems (Personal care & Cosmetic)
SIRIO Capping Systems: a wide range of applications for varied typologies of closures adopted in the industries of the personal care, detergent, pharmaceutical and food products
- Mechanical structure thoroughly manufactured in 304 stainless steel
- Rotary turrets equipped with 4 to 30 capping heads to reach speeds up to 600 BPM
- Possibility to integrate multiple capping turrets onto a single base-frame in monoblock configuration for the application of different types of closures onto the same container
- SIRIO cappers can be manufactured in versions suitable for corrosive products through the use of special metal – alloys: depending on the type of product, Titanium, Hastelloy, Duplex or Super-Duplex are utilized
- • SIRIO cappers can be supplied for use in Hazardous Duty area capping applications. The “Explosion Proof” version is suitable to be placed in classified zones (ATEX or UL).
- A “Large Pitch” version is available, suitable to handle large size containers
- All of the components necessary for the bottle and cap format change-over operations are fitted with quick unlock devices: no tool is necessary to replace them
- Appropriate and accurate control systems ensure the perfect positioning of the cap onto the bottles; in case of unseated or missing cap, the bottle is rejected and deviated onto a parallel conveyor
- The whole range of SIRIO Cappers can be supplied both as a stand-alone machine or combined and connected in monoblock to our EXACTA Fillers
- Cap feeding to the machine is achieved through cap sorter of the rotary mechanical type
- The connection between cap sorter and capping machine is done through horizontal air-cushion cap tracks or on motorized conveyors.
The adaptation of the guides to the various cap sizes can be controlled through a centralized adjusting device - Cap bulk supply elevators with various sized hoppers are available, to ensure long feeding autonomy
- Blowing Filling Capping Machine Definition: Demark BFC (Blowing/Filling/Capping CombiONE) is the combination of a PET blow molding machine and a filling capping machine combined into one block of equipement.
- Bottled water from 0.2L to 10L, 10000bph to 48000bph, with any blowing machine of our range, as well as any filling machine type.
- Demark CombiONE CSD Blowing Filling Capping Machine range covers any type of CSD bottle from 200ml till 2L and speed from 8000bph to 40000bph, with rotary PET blow molding machine of our range, as well as any filling machine type.
- Lower cost
- Higher quality
- Reduced footprint
- Demark CombiONE Beverage Blow Fill Cap range covers any type of Beverage bottle from 200ml till 1.5L and speed from 6000bph to 30000bph, with rotary PET blow molding machine of our range, as well as any filling machine type.
- Lower cost
- Saving space
- Less risks
DEMARK – Edible Oil Blow Fill Seal Machine
- Demark CombiONE Edible Oil Blow Fill Seal Machine range covers any type of Edible Oil bottle from 300ml till 20L and speed from 2000bph to 7200bph, with PET Stretch blow moulding machine of our range, as well as any filling/sealing machine type.
- Lower cost
- Saving space
- Less risks
NET WEIGHT FILLING TECHNOLOGY
The constant tare and net weight tolerance controls, the self learning and continuous adaptation to changing conditions and the scale reset at each machine revolution allow our machinery to reach a standard deviation of σ < 1g and mean at setpoint ± 0,5g.
Feature : After numerous checks, should a breakdown occur, machine features can be activated to continue operating safely. In the event that the machine does not detect the presence of bottles, the filling phase will not begin. In case there are problems on only one filling station, the latter can be excluded.
Operating Range:
– 40g – 25kg (1 ounce – 45 lbs.)
– Rigid containers in glass, PET, HDPE, PP, tin plate, aluminum, etc.
– Neck or base reference height – 3.000 – 60.000 BPH output
– 4 – 80 filling heads
– 2 – 40 capping heads
– 94 – 565 mm (3,7 – 22 inches) pitch
– 1 – 300.000 cPs viscosity
PISTON FILLING TECHNOLOGY
“Piston filling technology” refers to a method commonly used in machinery to dispense or fill liquids, pastes, or other flowable substances into containers with high precision. This technology is especially prevalent in industries like food, condinment, lubricants, pharmaceuticals, and chemicals.
How It Works:
A piston filler operates using a cylinder and piston system:
Suction Phase: The piston retracts, creating a vacuum that pulls the product into the cylinder from a hopper or product reservoir.
Filling Phase: The piston then pushes forward, forcing the product out of the cylinder through a nozzle and into a container.
Key Features:
Accurate Dosing: Fills are determined by the piston’s volume, making them consistent and repeatable.
Versatile: Suitable for a wide range of viscosities—from thin liquids to thick pastes and gels.
Sanitary Options: Food- and pharma-grade models include easy-to-clean and sterile components (like stainless steel).
SEAMER
Seaming, and it’s essential for preserving product freshness, preventing contamination, and ensuring shelf stability.
A typical can seamer performs a double seam by mechanically interlocking the can’s body flange with the lid (end). This process has two main operations:
First Operation Roll: Bends the lid and the flange of the can body together.
Second Operation Roll: Compresses and flattens the seam into its final, tight shape, creating an airtight seal.
CONTAINERS
The machines can handle all cylindrical containers made of tinplate or aluminium, with a capacity of up to 5 Kg.
LIDS
Seamers can seam different types of lids: open top, easy open or easy peel.
PRODUCTION
From 10 to 1200 c.p.m. according to the required can size.
Automatic Clean in place
As option, a system for the automatic cleaning of the seamer.
